Author: Ben

  • Ambra Sprinta Plus (Mk 1 / 386)

    Ambra Sprinta Plus (Mk 1 / 386)

    Another bit of nostalgia within this post. Back in 1992 I purchased my first PC from Wine Street in Bristol – replacing my ZX Spectrum +3 (by then owned by Amstrad).

    Dealerships for each model had a two-page definition of the spec and available options.

    Dealership Brochure Photo – Ambra Sprinta Plus, 1992.

    A clone of the IBM PS/2, manufactured by IBM’s subsidiary ICPI (Individual Computer Products International) run by IBM exec and General Manager Alan J Willsher for the initial launch (and who on the initial production run would have a personal note embedded in the pre-loaded software) before handing off to Giuseppe Giovanni by 1993.

    The accompanying TV advert in the UK , along with advertising literature had the tagline take your mind for a run.

    Two videos are available on YouTube – one is embedded below (credit: “Ambra” user), the other prohibits embedding, so a link is provided (credit: “Obsolete Archive” user).

    https://youtu.be/A7xNg3L_zms?si=VSYS_1mmfEPDHH6l

    1992 AMBRA advert in the UK (credit: “Ambra” user on YouTube)

    Mixed reviews exist online about the quality and reception of the Ambra product line, but mine never faltered during it’s entire lifespan of upgrades and constant running – and did I run it some – to complete an A-level computing project based on statistics.

    I opted for the low-end model due to cost, and the specs were:

    Hardware Specification

    Sprinta FeatureComments
    Processor386SX running at 25Mhz.
    CacheNone.
    Math Co-processorSocket for 386SX Math Co-Processor running at 25 Mhz.
    Memory2MB (supplied with 2x1Mb SIMM modules) upgradable to 16MB with 4x4MB SIMMs.
    Video16-bit controller max 1024×768 with 16 colours (on-board).
    Hard Drive40MB access time 18ms. Optional upgrade to 80MB
    Disk Drive3.5-inch FDD built-in to molded case.
    Expansion Slots3 x 16-bit ISA (AT bus)
    Drive Bays3: 2 x 3.5 inch and 1 x 5.25 inch – the latter suitable for floppy disk drive or CD-ROM drive. Molded plate requires manual cutting before installation.
    Integrated PortsParallel, Serial, PS/2 Mouse, PS/2 Keyboard.
    Integrated ControllersIDE disk controller, 16-bit S-VGA controller.
    KeyboardPS/2 Ambra keyboard included. Enhanced 102-key.
    Mouse TypePS/2 Ambra keyboard included.
    Unit Size11.5cm (h) x 42cm (d) x 41.5cm (w). 8.6kg weight.
    Operating Temperature10-35 degrees c, 10%-80%
    Power230V (switchable to 115V). 50-60Hz.

    The initial production line shipped with 386 processors (later versions of the Mk 1 would have the same chassis, but had “486” stamped in AMBRA grey on the left had slide of the front panel).

    Software Pre-Load

    The AMBRA range were shipped with pre-loaded software under a “license non-disclosure agreement”. It basically meant that no floppy disks were provided as installation media. The AMBRA documentation suggested performing a backup of the vanilla hard disk which was estimated at requiring 18 high-density 1.44Mb disks and taking ~ 70 minutes to complete.

    A call to customer services could enable the install floppies to posted to you for the various applications. These were sent out on 1.44MB floppy disks and were AMBRA branded – archive.org has a copy of these shown below:

    Disk 1 of 6: AMBRA branded Windows 3.1 Installation disk label (credit: archive.org)

    Whilst models varied, the first run of Sprinta in the UK had a preload of:

    SoftwareVersion
    IBM DOS5.0
    Microsoft Windows3.1
    Microsoft Works for Windows2.0a
    Game – Lemmings
    Ambra Tutorial(model specific)

    Creating an initial backup was obviously a good idea, but in the event of needing the install disks, the warranty permitted two calls to customer service to have a set of floppies sent to you which you were required to return – or pay £20 to keep them.

    Booting Up & BIOS

    The AMBRA line used Phoenix BIOS, as was a popular choice (the other notable BIOS being America Megatrends (AMI). Customised by AMBRA, the BIOS screen looked like this:

    Phoenix Bios customised for AMBRA 386 line. (credit: unknown)

    AMBRA Intro

    The AMBRA Intro was a DOS-based application, which served as an initial welcome the very first time the machine was switched on by the new owner, offering the ability to run the tutorial, load Microsoft Windows, or exit to the MS-DOS command line.

    A new user would have been presented with the following screen after switching on (in fact this screen was animated):

    The AMBRA intro program (INTRO.BAT) – run upon first bootup.

    INTRO.BAT was a DOS batch file held in the C:\AMBRA\TUTORIAL directory, which simply made a call to the AMBRA tutorial file (TUTORIAL.EXE) with a special attribute:

    Click to view the INTRO.BAT file

    @ECHO OFF
    REM ***  Windows Version of the Intro Start-up Sequence
    C:
    CD \AMBRA\TUTORIAL
    TUTORIAL -M
    CD \
    WIN/3

    A welcome message would follow, which originally was signed by Alan as the new GM for Ambra Personal Computers (I cannot find a copy of that early release of the AMBRA software), this is a later version:

    AMBRA Intro – Thank you screen.

    Shortly after the following screen would be shown:

    AMBRA Intro – Menu screen.

    AMBRA Tutorial

    TUTORIAL.EXE could be found in the C:\AMBRA\TUTORIAL folder and was executable from DOS, but the preload also included a shortcut icon in the Windows 3.1 Program Manager’s “AMBRA” Group.

    AMBRA Group within Windows 3.1 Program Manager

    The tutorial itself, was specific to the slimline AMBRA model purchased – other models in the first series included the AMBRA Hurdla (a desktop version) and the AMBRA Treka (a notebook version). I believe for each there was a base model, a “plus” model and a “max” model each with varying degrees of features. No matter how it was loaded, the tutorial loaded a main screen with an indicator in the bottom right to your specific model – in this case “sprinta”.

    Navigating the options was done using either the mouse or the function keys. It was a quite innovative (for the time) animated user guide outlining the basics of the system, the software, upgrade options and a cheeky game.

    The graphics were animated and the information was very informative.

    The game could be played with various skins which would shuffle and require you to move them back into place.

    BOOTDOS, BOOTOLD, BOOTWIN

    Within the C:\DOS folder sat three batch files which would configure the boot-up behaviour of the computer (effectively by overwriting AUTOEXEC.BAT & CONFIG.SYS after taking a backup copy).

    • BOOTDOS.BAT – use to configure to boot to DOS 5.0
    • BOOTWIN.BAT – use to configure to boot to Windows 3.1
    • BOOTOLD.BAT – use to configure to default setting prior to using BOOTDOS or BOOTWIN
    Click to view the BOOTDOS.BAT file

    @echo off
    cls
    echo			  Program Name: BOOTDOS.BAT
    echo This procedure enables you to configure your AMBRA PC so that it can
    echo provide optimum performance for the running of DOS applications.
    echo You should only use this procedure if you do NOT wish to use Microsoft
    echo Windows 3.1.
    echo The process executed is as follows:
    echo	   Your current configuration files are backed up for later use.
    echo	   Standard DOS configuration files are loaded.
    echo You may wish to return to your current/old configuration at a later
    echo date. To do this type BOOTOLD from any DOS command prompt.
    echo See also BOOTWIN.BAT which restores your AMBRA to a standard configuration
    echo suitable for running Microsoft Windows.
    echo If you do not wish to proceed with the above process please press
    echo			    CTRL+C
    pause
    cls
    echo Backing up your current files:
    c:
    cd\
    copy c:\autoexec.bat c:\dos\autoexec.old
    copy c:\config.sys c:\dos\config.old
    echo Loading new configuration files:
    copy c:\dos\autoexec.dos c:\autoexec.bat
    copy c:\dos\config.dos c:\config.sys
    echo Procedure completed!!
    echo Please press CTRL+ALT+DEL to restart your AMBRA PC
    Click to view the BOOTWIN.BAT file

    @echo off
    cls
    echo			  Program Name: BOOTWIN.BAT
    echo This procedure enables you to configure your AMBRA PC so that it can
    echo provide optimum performance for running Microsoft Windows 3.1.
    echo You should only need to use this procedure if you have altered the
    echo original configuration files as supplied with your AMBRA PC.
    echo The process executed is as follows:
    echo	   Your current configuration files are backed up for later use.
    echo	   Standard Microsoft Windows configuration files are loaded.
    echo You may wish to return to your current/old configuration at a later
    echo date. To do this type BOOTOLD from any DOS command prompt.
    echo See also BOOTDOS.BAT which creates a standard DOS environment.
    echo If you do not wish to proceed with the above process please press
    echo			    CTRL+C
    pause
    cls
    echo Backing up your current files:
    c:
    cd\
    copy c:\autoexec.bat c:\dos\autoexec.old
    copy c:\config.sys c:\dos\config.old
    echo Loading new configuration files:
    copy c:\windows\autoexec.win c:\autoexec.bat
    copy c:\windows\config.win c:\config.sys
    echo Procedure completed!!
    echo Please press CTRL+ALT+DEL to restart your AMBRA PC.
    Click to view the BOOTOLD.BAT file

    @echo off
    cls
    echo			  Program Name: BOOTOLD.BAT
    echo This procedure enables you to restore your AMBRA PC to the configuration
    echo applicable prior to the running of either BOOTDOS or BOOTWIN and is
    echo for recovery purposes only.
    echo You should only need to use this procedure if you have executed BOOTDOS
    echo or BOOTWIN and would now like to restore the previous configuration.
    echo The process executed is as follows:
    echo	   Your current configuration files will be ERASED.
    echo	   Your most recent set of configuration files as created by BOOTDOS
    echo	   or BOOTWIN are restored.
    echo If you do not wish to proceed with the above process please press
    echo			    CTRL+C
    pause
    cls
    echo Erasing your current files:
    c:
    cd\
    echo Loading new configuration files:
    copy c:\dos\autoexec.old c:\autoexec.bat
    copy c:\dos\config.old c:\config.sys
    echo Procedure completed!!
    echo Please press CTRL+ALT+DEL to restart your AMBRA PC.

    AMBRA Mouse Driver

    The AMBRA mouse had two driver files provided in the form of executable command files – AMOUSE.COM and AMOUSEL.COM bundled in the C:\DOS directory. I don’t know the difference between them. Other web users have reported they are marginally more memory efficient than the DOS bundled drivers.

    Read Me NOW! (AMBRA.WRI)

    Within the AMBRA group within Program Manager was a Windows Write file (that was the primitive word processor bundled with Windows 3.1 back in the day).

    Click to view the AMBRA.WRI file as pre-loaded:

    More Information About Your AMBRA computer

    This document contains important information that is not included in the

    AMBRA Introduction to Your System or Technical Reference or in online Help.

    Using Write to View This Document

    If you enlarge the Write Window to its maximum size, this document will be easier to read. To do so, click the Maximize button in the upper-right corner of the window. Or open the Control menu in the upper-left corner of the Write window (press ALT+SPACEBAR), and then choose the Maximize command.

    To move through the document, press PAGE UP or PAGE DOWN or click the arrows at the top and bottom of the scroll bar along the right side of the Write window.

    To print the document, choose the Print command from the File menu.

    For Help on using Write, press F1.

    Contents

    This document contains additional information on the following topics:

    1.0  Installing New Printer Drivers

    2.0  Screen Enhancements For Microsoft Windows

    3.0  Booting Up To DOS Rather Than Microsoft Windows

    4.0  Changing Your Microsoft Windows Background

    5.0  Backing Up Your Hard Disk

    6.0  Microsoft Windows Mode

    1.0  Installing New Printer Drivers

    Your AMBRA computer comes ready set up to allow you to configure most types of printer. However, you may change your printer configuration at a later time by installing and enabling another driver. An extensive range of printer drivers has been included in the directory

     C:\PRINTERS.

    To install a driver for your printer, choose the Windows Control Panel (in the Main program group) and then choose the Printers option. Follow the steps to Add and then Install the appropriate printer driver. For more information, see the Microsoft Windows User’s Guide.

    If you have no immediate requirement to change your printer configuration, you may wish to free up some space on your hard disk by deleting the printer driver files after copying them to a formatted, blank, high density (1.44MB) diskette. This diskette will be necessary should you change your printer in the future. Therefore, it should be retained in a safe place.  

    2.0  Screen Enhancements For Microsoft Windows

    Your AMBRA computer comes set up so that, at switch on, it automatically loads Microsoft Windows in VGA 640×480 256-colour mode. If you have an AMBRA SVGA or UVGA monitor, specific AMBRA display drivers are available that may be used to enhance screen performance.  These drivers can be found in the Video Drivers icon.

    After restarting Windows, you should reset colours to the default.  Choose the Control Panel icon and then the Colour icon to reset colours to the default setting. For more information, see the Microsoft Windows User’s Guide.

    3.0  Booting Up To DOS Rather Than Microsoft Windows

    Your AMBRA computer comes set up so that, at switch on, it automatically loads Microsoft Windows. A facility is provided to change your computer’s configuration so that it automatically displays the DOS prompt instead.

    This facility must be run from within DOS.

    At any DOS prompt, type

       bootdos

    Your machine must be rebooted after this for the change to become effective.

    A facility to return to the original automatic boot to Windows also exists.

    At any DOS prompt, type

       bootwin

    Again, your machine must be rebooted for the change to become effective.

    4.0  Changing Your Microsoft Windows Background

    Your AMBRA computer comes set up with a specific AMBRA background for Microsoft Windows. This is termed Wallpaper. Other Wallpapers are available for you to use. To change your Wallpaper, choose Control Panel (in the Main program group) then choose Desktop. Follow the steps to change your wallpaper. For more information, see the Microsoft Windows User’s Guide.

    5.0  Backing Up Your Hard Disk

    You are strongly advised to regularly Backup important data residing on your hard disk. This may be done using the BACKUP function within DOS. For more information, see the DOS User’s Guide and Reference.

    Your AMBRA computer comes with operating system and some application software already installed on your hard disk. You may wish to Backup this installed, initial software configuration as well. Again, the BACKUP function within DOS can be used for this.

    However, BACKUP of the initial software will take approximately 70 minutes and 18 high density (1.44MB) diskettes will be needed.

    6.0  Microsoft Windows Mode

    Your AMBRA computer has been set to boot up in Microsoft Windows Enhanced 386 Mode. You may wish to change this to Standard Mode. For further information, see the Microsoft Windows User’s Guide.

    IBM DOS 5.0

    The early production lines shipped IBM rather than Microsoft DOS version 5. Version 5 was released in 1991 and it was final version of DOS which had a shared code base between IBM and Microsoft.

    There were a few tale-tale signs that it was IBM DOS 5.0 rather than MS-DOS.

    • Within the “Main” Group of Program Manager on Windows 3.1, the usual red MS DOS Prompt icon was substituted for an IBM version – this was actually loading a program information file (.PIF) which was called _default.pif and was stored in the C:\DOS directory. The icon supplied by IBM was called _default.ico and was also hosted in the C:\DOS directory.
    • The label of the icon was changed from “MS DOS Prompt” to simply “DOS Prompt”
    • Clicking on the icon to take you to a DOS prompt would display the IBM copyright, rather than the Microsoft one.
    The DOS icon representing IBM DOS 5 & the associated .PIF File for loading the DOS Prompt.

    From about 1993, with MS-DOS 6.0 and later 6.x being exclusively released by Microsoft, later versions of AMBRA machines adopted MS-DOS on the pre-load – this was evident in the second generation of Sprinta (the AMBRA Sprinta II), Hurdla (the AMBRA Hurdla MT) and PK3 Laptop (which succeeded the Treka/Treka Max).

    Microsoft Windows 3.1

    In the UK, I only remember machines pre-loaded with Win 3.1 as my original Sprinta Plus was. There was only minor customisation to the build mainly to create the AMBRA group within Program Manager, and provide links to the AMBRA Tutorial, Read Me NOW file, Microsoft Works, and Lemmings.

    The C:\Windows directory did contain nine AMBRA branded wallpapers (.BMP bitmaps) labelled AMBRA1.BMP…AMBRA9.BMP. The default wallpaper was AMBRA1.BMP configured in tile mode on the Windows background. This was a grey image of the AMBRA athlete logo. I changed mine to the full-colour AMBRA4.BMP having seen it on the demo machine in the computer shop.

    AMBRA1.BMP was the default wallpaper applied in the AMBRA Sprinta pre-load.
    Click here to see the nine bitmaps pre-loaded.

    Microsoft Works for Windows v2.0a

    Succeeded these days by Microsoft Office, Microsoft Works was a cut-down, all in one package offering a Word Processor, Spreadsheet, Database or a Wizard to help you use it.

    Works was part of what Microsoft coined the “Solution Series” – also in the series were Microsoft Publisher and Microsoft Money.

    Microsoft Works version 2.0a pre-load

    this was shown in the Help…About dialog (I no longer have a copy but will provide it if ever found).

    Lemmings

    Lemmings took up a serious amount of my youthful time. Developed by Psygnosis it had versions for many different platforms. AMBRA bundled the DOS version in the prebuild. It could be run from the Games program group with Windows Program Manager and had a cartoon lemming as an icon. I am searching for this icon and it was…. iconic, and will upload it should it return.

    Lemmings by Psygnosis was bundled in the build.

    I am unaware in that first production line of other software shipped with the build.

    Immortalising the Build

    Once I have sourced all the original items, tools and programs, I will issue an archive ISO of the original Sprinta pre-build. I welcome any contributions or donations of original kit to help with this. I would gladly do similar for other builds such as the Hurdla, Trekka, Sprinta II and Hurdla MT.

    Any AMBRA/ICPI ex-employees or hobbyists who may be able to assist, please do reach out in comments – please start with “AMBRA Museum” in the comments field. Thank you.

  • Adidas Gazelle Sole Fix

    Adidas Gazelle Sole Fix

    I recently performed a fix on the soles of a pair of Adidas Gazelle shoes to use them as spares or garden shoes rather than throw them out.

    Firstly, I soaked them in the sink and gave them a gentle clean to get the worst dirt off using soap water. I then washed them in the machine at 30 degrees and dried them out on the radiator.

    The soles on the Gazelles are made up on the heal end with a series of square/rectangular shaped moulds which over time with use walking and particularly driving, tend to wear off.

    What is not immediately obvious is the ones that remain often have minute cuts in, letting small stones or gravel to trap inside between the outer and inner sole.

    Adidas Gazelle showing wear on heals

    The following tools and products were required to do this:

    • Stanley Knife
    • Sandpaper (medium grade), or sanding file-chisel
    • Shoe Glue (I used “Shoe Goo”)

    Inspect the Soles

    A cursory glance should determine which of the moulds are already gone, which are breaking, and which are damaged but not visibly so.

    Some moulds will look okay, but on close inspection may be slit and already have gravel inside. You could place a felt-tip pen mark on the ones that need to be removed.

    Cut Broken Moulds

    Next, use a Stanley knife to cut out the moulds you’ve marked for removal. Follow the line of the mould ensuring the blade moves away from you for safety. They are not super-deep so cut out quite easily.

    Two Moulds Cut Out

    Sand Inside Walls

    Shortly, a glue will be applied to fill the holes. It is important that there is a non-smooth surface for the glue to bind to.

    Use a medium-grade sandpaper, perhaps wrapped around a pencil to lightly scratch the internal walls of the sole. Alternatively a sanding tool such as a file-chisel would work just as well. It doesn’t need to be over-visible, just not smooth.

    Glue Fill

    This is likely the only cost of the project. A shoe glue suitable for sole repair is required to flood the exposed holes.

    I used a product from Amazon called “Shoe Goo”. Consideration should be given to how much you are likely to need. It is about £8 for a 26ml tube which is sufficient to fix three or four moulds per shoe.

    Shoe Goo – Filling Moulds

    One tip before you start the filling. If the inside sole is broken or lose then the glue will squeeze through under the pressure. A small block of wood which roughly fits inside the shoe should be sufficient to hold it in place during gluing – but bear in mind that the shoe will be upside down when the glue is setting.

    Fill all your mould holes, and leave for 24 hours to set.

    Setting

    After a day, observe the sole to ensure that the shoe glue hasn’t sunk. If it has, then repeat the process to complete the fill ensuring that you again sand the set glue slightly to enable a new surface bond.

    If all is good, the glue may appear translucent and slightly proud of the sole surface.

    It should be sanded again gently regardless to prevent the shoe from slipping when in use.

    Products Used

    https://amzn.to/3EGzKaW

    Shoe Goo II

    Good Luck!

  • Sherwood LDK-6800 LaserDisc Restoration

    Sherwood LDK-6800 LaserDisc Restoration

    Why? I hear you ask. A laser disk looks like a CD but is the size of an LP (30cm diameter). I thought as a winter project, and in preparation for a grand launch on New Year’s Eve after a couple of tins of Brew Dog from my Christmas Advent Calendar, a bit of karaoke would be interesting.. if I could restore one to a working condition.

    A quick bit of history…

    Wikipedia reliably informs me that the laser disc was conceived in 1978 and came to an end in 2001. There’s some collectable movie titles out there including Star Wars, Jurassic Park, not to mention copious amounts of karaoke from the 70’s, 80’s and 90’s. With the supreme confidence in being able to fix anything, I purchased Star Wars Trilogy, Casino, and a well dodgy selection of karaoke laserdiscs for testing from eBay. I just needed to choose a player to restore.

    The Sherwood brand…

    It’s probably worth just acknowledging some copyright and trademarks. “Sherwood” was (past tense it seems) the home brand of the Inkel Corporation, Korea, along with it’s superior brand, “Sherwood Newcastle”. There is still some lingering information available on the Inkel Website, but sadly it is somewhat outdated, with 2014 being the last obvious updates. I’ve tried to contact Inkel to verify some facts and to provide suitable references, but all contact details seem obsolete. This is a shame as there are plenty of Sherwood audio units in circulation and this particular project demonstrates how fixable they are. With that in mind, you may recall the logo badged on the front of their units:

    The Sherwood Brand Logo (trademark owned by Inkel)

    In a future post I will try and accurately summarise the history of Sherwood. I do hope that given the global market, the internet, AI, 3D printing and plenty of enthusiasts out there that Inkel may respond to me and perhaps agree to the open-sourcing of the user guides and service manuals to enable the kit still out there to live on.

    One of the most useful features of the Sherwood hardware was a feature called DigiLink (often mis-spelt on eBay as “DigiLine” due to the font used on some units making the “K” look like an “E”). This nifty feature enabled Sherwood units to be interconnected using a single male-to-male RCA cable with the tip and receiver ports coloured in green (as opposed to red/white for audio, and yellow for video).

    Sherwood LaserDisc Model LDK-6800
    Sherwood LaserDisk LDK-6800 unit face
    Sherwood LaserDisc LDK-6800 unit rear – DigiLink RCA ports green.

    The interconnection allowed the amplifier’s remote control to control any connected Sherwood accessories in the stack system rather than having to search for separate unit controllers. The protocol was proprietary, so again there is no real information on how this could be modified – a shame as with Raspberry Pis, wifi networks, iOT and mobile apps it would be a fun hobby project which could maybe be useful for diagnostics and unit control.

    The LDK-6800

    The Sherwood LDK-6800 support both laserdisc and video CD (VCD) – the latter having a 3-disc carousel.

    As I have the Sherwood stack system made up of several components already, I thought it would be interesting to see if Sherwood had manufactured any laserdisc units. eBay quickly returned just two units, both located in California. Described as “used, with signs of wear, but working, no accessories”, I could see from the photos provided that they did indeed have the digiLink (v3) RCA ports for connection to the stack (presumably as a CD player as the tray accepts VCDs, Laserdiscs and CDs).

    Whilst it had a US plug on the end, it did have a 110v/220v switch on the rear so it seemed like a viable purchase. But would it survive the journey to the UK?

    No, is the short answer. When it arrived I added a plug adapter, switched it to 220v and powered it up. The power was fine but the disc tray was confused at best, eventually not working at all.

    A look inside the case revealed a pretty dusty but otherwise decent looking setup. The LDK-6800 changer ejects in two parts – the first part to enable the 3 VCD wells to rotate, and then a little further still to enable the larger laserdisc to be inserted. Three motors each with three gears control the tray and lens manoeuvres, and my working assumption was that they would need testing and the belts replacing. All three motors were still functional but i did grease them a little and manually rotate them to ensure movement was smooth. I replaced all the rubber belts. I gave the laser lens a clean and cleaned the visible PCB boards with some compressed air. Surely it would work now?

    Sherwood LDK-6800 Chassis Opened & Tray Fully Ejected

    No! absolutely no difference. After a few more hours of tinkering to no avail, I decided to completely dismantle the unit. I carefully removed each component (I did check archive.org in the hope that some good-sport-audiophile had uploaded the operational manual, or better still the service manual, but no such luck), and systematically checked everything. The very last component I checked (which ironically was the second component removed, the first being the disc tray itself) was a bespoke (and I mean bespoke) 10cm diameter, imperial gear located just at the front of the unit directly under the disc tray in the center. Whilst it looked like it was in immaculate condition in position, upon flipping it, the potential issue became apparent. Because of the extended tray ejection to accommodate the laserdisc as well as being able to rotate the 3 VCD pods, the gear had a hidden channel groove on the underside to guide the laser mechanism. The groove wall had snapped meaning that the laser mechanism was veering off-track without the channelling to guide it. Easy fix, buy a new gear.

    Inside unit with disc tray ejected – (large black) bespoke gear visible in center with no obvious damage

    Wrong! It’s bespoke. In fact the only thing that came close was a Bang & Olufsen Century gear which performed a similar task, but even that was incompatible.

    The Magic Fix

    I spoke to a few engineer friends to discuss the viability of a 3D scan and a 3D print of a replacement gear. However I performed a home fix using some rubber cord and Gorilla e-poxy resin.

    I took some electric wire which fitted perfectly in the channel groove as a temporary measure to follow the line of the snapped channel. With that firmly in place, I placed a second piece alongside it to act as the missing channel wall. Between the two I cut a cable tie simply as a barrier between them. I then e-poxy resin’d the outer piece to the gear base and clamped it for twenty four hours. The next day I removed the cord which was in the channel and the clipped cable tie leaving just the glued cord in place forming a new channel wall.

    I lubricated the channel with white lithium cream (which is commonly used on audio mechanisms except belts), and re-assembled.

    Bespoke gear when removed – visible side is in good condition.
    Unit with gear removed showing the plastic pin which runs through the underside of the gear mechanism.
    Gear fix – ePoxy cord bent to simulate the broken channel wall. Lithium white cream brushed through entire channel.

    When I powered on again and pressed eject the door flew open, and to my amazement the laser disc operated first time.

    Further tinkering found another important setting – the bespoke cog, when fitting back in harmony with its partner gears cannot afford to be a single tooth out of position, whilst one tooth out looks like the tray returns into the unit correctly it will not be sufficient to trigger the lens mechanism to move into position.

    Remote Control

    No accessories were included, but through an unbelievable stroke of luck, PicClick.co.uk reported a spare RC available for the LDK-6800… but guess where from? Illinois, US. No complaints though, in working and excellent condition. I gave it an obligatory clean and fresh batteries and it was fine.

    Sherwood LDK-6800 LaserDisc Remote Control

    The RC is not strictly necessary if you are using the digiLink system with the amplifier remote – however the limit of the shared controller will be CD functionality, anything specific to the LDK-6800 won’t be possible on the main control.

    Wireless Microphone

    The LDK-6800 comes equipped with two microphone input ports for wired microphones, each with separate volume controls.

    As an alternative, I picked up on Amazon a pair of wireless microphones and a receiver (all USB re-chargeable) which could be inserted in either one of the microphone sockets. This too worked first time to enable a sing-along leaving one mic port free should a wired one be plugged in.

    Wireless Microphone Kit – Purchase on Amazon

    Cosmetics

    I then decided to give the chassis and front panel a good clean-up. In fairness, given the age of the unit possibly dating back to 1997 based on the serial number it was not in bad nick.

    The following products I have used with success on this project – and of course all of them will be reusable on other similar projects.

    Plastic Scratch Remover – Purchase on Amazon
    White Lithium Grease – Purchase on Amazon
    Compressed Air Cleaner – Purchase on Amazon
    Audio Cables – Purchase on Amazon
    Carbon Cloths – Purchase on Amazon
    Deep Clean Brush Set – Purchase on Amazon

    I’ve used a few products to polish the unit, with two different scratch removers, brush and fibre cloth after a good blasting with an air blaster. A few deep scratches remain, but I am working on a remedy for those which, if I have any success, will post an update on.

    Demo

    The audio RCAs can be run through the Sherwood amplifier, but for demonstration I have connected them along with the video-out RCA straight to the TV just to prove it all works OK. And here are the results.

    Unit LD-6800 working – Sherwood screen loaded.

    What’s Next?

    For this project, I think an electrical safety test now I’ve effectively serviced all the components and maybe a Star Wars Trilogy evening is in order.

    If anyone happens to own either the service manual or the operating instructions for this model, then please get in touch.

    Credits & References

    I am grateful to the following sites, organisations and reference material for being able to make this a successful project, and to be able to share for others to benefit from:

    ResourceLinkPurpose
    Inkel/Sherwoodwww.inkel.co.krManufacturer of LDK-6800
    Wikipediahttps://en.wikipedia.org/wiki/LaserDiscHistory of the LaserDisc
    Archive.orghttps://archive.org/General resource for Sherwood audio documentation
    Domesday86.comhttps://www.domesday86.comRecommendation of scratch repair for plastic
    Ebay.co.ukSourcing the Sherwood second-hand components
    Amazon.co.ukSourcing the materials to restore the player and accessories